RM-IoT-NET
Stability monitoring in Special area
A Rotor Online Monitoring System
(Daisy-chain wired connection)
(Daisy-chain wired connection)
Rotor equipment in special areas usually operates in extreme or dangerous industrial environments, so higher requirements are placed on the monitoring and maintenance of these equipment. These requirements include safety, reliability, durability and adaptability under special environmental conditions. When designing, installing and operating these devices, corresponding safety standards and regulations need to be followed.
In special areas such as: chemical, submerged, high temperature and high pressure, explosion hazard, corrosive media and other areas, in order to ensure the safe operation and reliability of the equipment, in addition to the strict and difficult methods of monitoring the rotor equipment, also need to match Sensors of special specifications suitable for compliance with environmental standards and requirements to perform monitoring tasks discreetly.
How to manage a large number of rotor equipment with different brands, forms and uses in the factory area?
The factory area is extensive, the equipment is located in a remote area or due to other factors, the data cannot be transmitted?
The setting conditions of the monitoring system are complicated. How to make it easy for operators to use and make the handover faster?
The status of equipment varies according to human experience. How to manage data effectively and judge easily?
In addition to the difficulty in monitoring the rotor equipment in special areas, the stability of the equipment also affects the operation of the production line and product quality. RM-IoT-NET Rotor Health Monitoring System Online Version monitoring helps users to ensure the stability and reliability of equipment, thereby ensuring the stability of the production line in the factory.
Multiple monitoring mechanisms, built-in ISO standards suitable for various rotor equipment, no need to keep in mind the specifications, users without professional vibration technology background can also get started!For specific devices, users can define their own thresholds using rules of thumb.The unique SOA spectrum feature algorithm can detect faults early, and the system will give possible abnormal reasons.Take the lead in introducing AI algorithm cross-comparison to predict equipment decline trends and help users implement predictive maintenance plans.
The flexible expansion structure of the software is convenient for users to design their own factory equipment partition management. The system has 4-channel analog input, and adopts daisy-chain network topology. The main system is connected in series with RJ45 network cable modules, and up to 255 nodes can be connected. It can also be connected to AI, FDC, MES, PHM, SCADA and other systems. It has a high degree of freedom in serial connection and reduces the technical cost of system connection, meets the needs of scalability, and reduces space usage allocation and budget usage.
The RM-IOT-NET online monitoring system converts equipment vibration signals into easy-to-read vibration characteristics and judgment results. The UI interface turns the data into a visual dashboard, pie chart, table summary, real-time FFT/time waveform, ISO trend, vibration change trend, SOA trend, AI forecast decline trend, and color to distinguish equipment Status and other charts. Combined with database data management in a scientific way, itinerant real-time monitoring provides evidence for users to effectively implement predictive maintenance and planning.
Still caught in the embarrassment of running back and forth to inspect equipment in the factory? The RM-IOT-NET online monitoring method continuously monitors without interruption. The system adopts a non-invasive measurement method, which is suitable for various brands of rotor motors and pump equipment, and can be plugged and measured. The optional mobile phone monitoring program can be used on various smart mobile devices. As long as it can be connected to the Internet, it can realize 24/7 real-time monitoring of equipment and status analysis, so as to take timely maintenance measure.
Quality Management: Overall assessment of vibration analysis based on ISO (2372/10816/20816) international common standards. The results will be displayed in green, yellow, orange, and red colors. Users can follow the recommendations in the orange and red areas for proper maintenance or troubleshooting. In addition, they can also customize the threshold limit.
Characteristic Diagnosis: SOA’s special algorithm suppresses noise to achieve clearer and more efficient resolution, it discovers the effectiveness of early fault detection Compared with other systems on the market, the algorithm is 4 times faster than before. and provide possible abnormal characteristic diagnosis according to the spectrum characteristics.
Prediction of abnormalities: The system takes the lead in importing AI algorithms, collects huge amounts of data for cross-comparison and graphs the results, predicts the 7-day decline trend of equipment, and provides users with more accurate maintenance Scheduling basis.
1. Monitor the type of rotor
2. Define monitoring devices and monitoring points
3. Select the corresponding motor specification type
4. Perform real-time monitoring
Manage devices by region
Monitoring index results analysis
Real-time monitoring spectrum analysis
ISO specification threshold and equipment status judgment
Diagnosis through online monitoring and rotor quality specification provides the basis for users to make decisions .
Petrochemical equipment: such as rotor equipment in refineries and chemical plants, such as compressors, pumps, etc. These equipment are often in flammable and explosive environments.
Coal mining equipment: The rotor equipment in the coal mining process, such as fans, hoists, shearers, etc., these equipment are usually in harsh environmental conditions such as high temperature, high pressure, and high dust.
Offshore platform equipment:Rotor equipment located on offshore platforms, such as generators, water pumps, fans, etc., these equipment need to withstand extreme conditions such as seawater corrosion, high humidity, wind and waves.
Iron and steel smelting equipment: Rotor equipment in iron and steel smelting plants, such as fans, blowers, conveyors, etc. These equipment operate in high temperature, high pressure, and high dust environments.
Power plant equipment: includes rotor equipment in thermal power plants, nuclear power plants, etc., such as axle generators, steam turbines, etc. These equipment are usually under the conditions of high temperature, high pressure and high speed operation.
Chemical plant equipment: Rotor equipment in chemical plants, such as agitators, reactors, separators, etc., are often in corrosive media, high temperature, and high pressure environments.
