Smart Manufacturing
Home|Solutions
Providing predictive maintenance monitoring, diagnostic solutions, and Industrial IoT solutions.
Our products, offered as comprehensive solutions, have been successfully integrated into upstream, midstream, and downstream sectors of the semiconductor industry, as well as the display, traditional manufacturing, automotive, and machine tool industries.
Semiconductor CoWoS 2.5D Packaging Monitoring
As Moore’s Law slows down, semiconductor manufacturers seek to overcome traditional technological limitations through heterogeneous integration.
2.5D packaging technology allows different technology nodes to be integrated into the same package, optimizing each function according to its requirements and providing more flexible design choices.
It is crucial to maintain equipment stability and precision, reducing errors and defects in the production process. Through monitoring, equipment status can be assessed, and machine efficiency can be improved.
Semiconductor Packaging Sector
In the packaging sector, wafer equipment quality significantly impacts production capacity and yield.
How can unexpected downtimes be prevented and equipment health monitored effectively?
According to a market analysis report by Yole Développement, the IC packaging market in 2021 was valued at $84 billion, with the advanced packaging segment accounting for approximately $38 billion, representing 44% of the total IC packaging market. ...
Comprehensive Rotor Machinery IoT
Rotor machinery comes in various forms, but how can you continuously monitor the status of rotor equipment?
What different monitoring architectures are available?
Monitoring rotor machinery provides multiple benefits to factories:
Preventive and Predictive Maintenance: By monitoring the operational status of rotor machinery, potential faults or issues can be detected early.
This allows for scheduled preventive and predictive maintenance, avoiding unexpected failures and downtime...
Cyclic Production Equipment
Comprising various mechanisms and motors, equipment that executes different production tasks or carries out repetitive cyclic processing is classified as "Cyclic Production Equipment."
Examples include machining centers, robotic arms, CNC machines, stamping and forging machines, automated welding arms, and injection molding machines.
By monitoring equipment status and collecting extensive data, predictive maintenance (preventive maintenance) strategies can be implemented, allowing for early detection of equipment anomalies...
Energy Management and Solar Power Self-Generation
Exceeding contracted power capacity? Not using electricity at the right time?
Unsure how to identify power-hungry equipment?
Understand Your Power Usage: Smart Energy Management System (EMS), the first choice for green energy: Solar Power
Excessive power usage leads to fines, but setting contracted capacity too low results in overpaying for electricity.
Currently, most industrial power users in Taiwan use the "contracted power capacity" scheme from Taipower.
If peak instantaneous demand exceeds the contracted capacity, additional charges will apply...
Smart Monitoring Solution for Automotive Manufacturing Processes
Automotive manufacturing is a complex process that requires a smart production line integrating system automation,
human expertise, and equipment automation. It generally consists of five major production steps, each involving
an intricate industrial process.
How can we establish production line standards through equipment monitoring, optimize efficiency, and detect
potential issues in advance for predictive maintenance to prevent unexpected anomalies?...
Smart Monitoring Solution for Robotic Arms
The global market for industrial robotic arms is rapidly growing, driven by the widespread adoption of industrial automation,
the rise of smart manufacturing, increasing technological demands, cost reduction, and growing demand across various industries.
Robotic arms are a critical component of automation, and their development is expected to continue toward higher efficiency
and greater intelligence. How can we effectively monitor them?...
Smart Monitoring Solution for Stamping Processes
The relationship between "stamping machines and molds" has a significant impact on product quality.
In the stamping process, a series of continuous actions occur, and even a slight anomaly in the early stages—such as poor mold quality,
misalignment, or tool breakage—can cause defects in subsequent manufacturing processes.
Since automated stamping processes operate at high speeds, how can we effectively monitor issues during production?...
Power Consumption Equipment Monitoring Solution
Factories have numerous power-consuming devices of various types, making it difficult to manage them all with a single system.
Air conditioning and compressor units are often located outdoors or are large in size, making inspections challenging and preventing effective equipment checks.
Without knowing the real-time status of equipment, inefficient machines continue running, leading to energy waste.
If power-consuming equipment can improve energy efficiency and reduce waste, it will also have a lower environmental and social impact,
enhancing the company's ESG performance....
Digital Transformation Solution
Many small and medium-sized manufacturing enterprises face challenges in upgrading and transforming their businesses.
The primary difficulties lie in funding and management. One issue is the lack of sufficient budget to purchase automation equipment,
and another is the inability to implement a data-driven management system.
In the era of smart manufacturing, digital transformation is inevitable, but does it always require massive capital investment?
Are there simpler and less costly solutions for small and medium-sized manufacturers with limited resources?...
Equipment Efficiency Management Solution
FactoryOEE is an innovative factory management tool that not only improves production efficiency
but also focuses on energy consumption and carbon emissions. By utilizing advanced data analysis technology,
it enables real-time energy monitoring and reduces carbon footprint.
By implementing effective OEE management measures, your factory can achieve optimal production performance,
allowing businesses to plan resources more efficiently and ensure smooth production line operations,
ultimately reducing manufacturing costs...
Smart Energy Management Solution
The ECOWATCH Smart Energy Management Solution provides a comprehensive hardware and software deployment plan,
offering a "one-stop" management service. It includes measurement, monitoring, benchmarking, analysis, and evaluation,
helping to solve the most challenging engineering issues at the initial stage.
It assists businesses in identifying which equipment is wasting energy, formulating energy-saving and carbon reduction strategies,
or adopting energy-efficient devices. When implementing ESG initiatives, it follows international standards,
reduces carbon emissions, and achieves green environmental goals.
Smart Agriculture 4.0
Under the scorching sun, farming is a physically demanding job. With the trend of declining birth rates,
fewer people are willing to engage in agricultural work. In Taiwan, most farms are operated as side businesses,
leading to high production costs. Additionally, land policies have resulted in many farmlands being converted into developments.
To ensure farmers' well-being, it is necessary to enhance the value of agriculture, reduce labor intensity through automation,
and improve production efficiency. The government is promoting "Smart Agriculture" to shift away from passive subsidies
and strengthen Taiwan's agricultural sector...