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Track Production Line Status in Real-Time, Seamless Digital Upgrade.
Why Is It Needed？
Why Does the Three-Color Light System (Andon System) Need Management？
Are You Still Ignoring Idle Time in Your Production Line？
Are you letting low equipment utilization rates persist? How can you effectively monitor factory utilization？
In fact, the three-color light system in the factory represents the real-time status of equipment at every moment. By collecting this status data, we can calculate the factory utilization rate, gain insights into the operational status of process equipment, and ultimately improve production efficiency.
GoodTech’s Equipment Utilization Management System is compatible with various types of equipment and comes with low implementation costs. By installing sensors on the three-color lights, the system can be quickly set up to integrate and provide real-time statistical management of production line equipment across the factory.
Pain Points
Common Factory Management Challenges？
Are you struggling to accurately monitor production line equipment?
How long has the equipment been idle?
Is there an immediate response when issues arise?
How many machines are constantly under repair?
How much time is spent waiting for materials?
With labor shortages, how can one person manage multiple machines?
Developing and implementing management systems can be costly and may not be compatible with older equipment.
How can production scheduling be planned efficiently?
With diverse equipment types, how can factory utilization rates be clearly visualized?
How can digital management be implemented seamlessly without disruption?
Solution：A low-cost management system with no lengthy development periods, enabling instant digitalization to address factory pain points effectively.
Unable to Monitor
Production Line Status
Issues Cannot Be
Addressed Immediately
One Person Managing
Multiple Machines
High Cost of
Management Systems
Outdated Equipment
Unable to Upgrade
Diverse Equipment,
Difficult to Manage
Feature Overview
Easy to Use with No Technical Barriers
OEE Equipment Utilization Management SystemThe main DASHBOARD provides a clear overview of the entire factory’s equipment utilization at a glance. The system data can be integrated with third-party systems such as ERP, MES, and CRM, accelerating the digital transformation of smart factories. By automating processes, it reduces labor costs and makes data management more efficient.
This system is suitable for various factory equipment equipped with three-color indicator lights, such as CNC machines, cutting machines, and more. The accompanying optical sensor offers quick and easy installation, collecting data in real time. The system consolidates various data sources, visualizes equipment status, and calculates utilization rates. With graphical data management, users can easily understand production line performance and optimize operations.
Feature Overview
Compatible with Tablets and Smartphones
OEE Equipment Utilization Management System Designed with responsive web design (RWD), the system adapts seamlessly to various screen sizes for optimal viewing. It supports iOS, Android, and Windows operating systems, ensuring compatibility across devices.
Simply connect via an IP address or local network, with unlimited user logins, allowing remote access from home. Users can conveniently monitor production line utilization and equipment status in real time using various smartphones and tablets, making factory management easier and more efficient.
Feature Overview
Flexible Transmission Options
Are you worried about being restricted by system architecture when using a management system？
The OEE Equipment Utilization Management System offers users the flexibility to choose their preferred data transmission method. Whether storing data on a local server or managing it via the cloud, the system ensures robust security measures.
This flexibility helps avoid limitations related to data transmission, storage methods, or hardware brand restrictions, providing a more adaptable and secure solution for your factory management needs.
Feature Overview
Gradual Expansion with Additional Monitoring Points
Is your factory still in the process of transitioning and upgrading? Are you dealing with a mix of new and old equipment, with phased budgets delaying the implementation of a three-color light management system on some machines？
No problem! With the OEE Equipment Utilization Management System, expansion doesn’t have to happen all at once. Thanks to its flexible architecture, there are no limitations on the number of monitoring points. The easy-to-install sensors allow factory personnel to quickly and independently add new monitoring points in the future, ensuring a seamless and scalable upgrade process.
Easy Implementation,
Data Visualization
The OEE Equipment Utilization Management System provides real-time consolidation and display of equipment status while calculating utilization rates. With graphical data management, users can easily gain clear insights at a glance.
UI Functional Interface
Enhancing Production Line Utilization
Customizable Utilization Thresholds: Enhancing Production Line Efficiency
The OEE Equipment Utilization Management System allows users to set utilization thresholds when configuring monitoring points.
Users can define specific utilization thresholds for different equipment, and when utilization falls below the set threshold, the system triggers a red alert, prompting immediate inspection and action. This feature helps improve factory utilization rates and boost overall production output.
UI Functional Interface
Quickly Identify Utilization Anomalies
Daily Utilization Query: Quickly Identify Underperforming Equipment
Is your production line experiencing prolonged idle time? Are equipment issues going unresolved in a timely manner? Such situations can lead to hidden costs.
With the OEE Equipment Utilization Management System, the daily utilization query feature allows users to quickly pinpoint underperforming equipment, helping to enhance production line efficiency and optimize operations.
UI Functional Interface
Understand Equipment Operational Efficiency
Utilization Trend Analysis: Understand Equipment Operational Efficiency
Some machines may appear to be running daily, but frequent downtimes can indicate declining efficiency. Are you aware of the decreasing operational performance of your equipment？
The OEE Equipment Utilization Management System offers a utilization trend analysis feature, allowing users to track long-term utilization trends of each machine. By analyzing this data, businesses can gain valuable insights into the long-term operational efficiency of their equipment and take proactive measures to improve productivity.
UI Functional Interface
Providing Analytical Management Data
Historical Report Query: Providing Analytical Management Data
The OEE Equipment Utilization Management System offers a historical data report feature that allows users to generate reports for specific time periods. This eliminates the need to manually sift through excessive information and reduces the burden of extensive data preparation.
With easy access to past records, users can efficiently track and analyze historical performance trends, making data retrieval and management more convenient and effective.
UI Functional Interface
Real-Time Monitoring via Mobile Devices
Video
Presentation
Monitoring Process
Monitoring in Just Three Steps
1. Attach Sensors to the Aden Light
2. Add Monitoring Points and Await Data
3. Monitor Equipment Operations and Production Line Utilization
System Architecture
Monitor Production Line Status, Improve Utilization Rates
Each module can connect to multiple sensors
Various Equipment with Aden Light Configuration
Monitoring Benefits
Low Implementation Cost, Easier Management
1. Low Technical Barriers, Easy Operation
No complex setup is required, allowing users to manage equipment effortlessly without technical expertise. The system is designed for ease of use, with no need for programming skills—general users can install it themselves and quickly become proficient with the software.
2. Low Implementation Cost, Quick Deployment
By utilizing existing three-color indicator lights on factory equipment, the system can be implemented without the need for extensive hardware, wiring, or long development lead times. Even older machines can be seamlessly upgraded without disruption.
3. External Sensor Integration, Compatible with Any Equipment
Factories have a wide variety of equipment, making data extraction challenging. With external sensors, any equipment featuring indicator lights—whether three-color, four-color, or two-color—can be effectively monitored and managed.
Too many indicator lights in the factory? Hard to keep track? The system organizes everything for you!
By using external sensors to transmit indicator light data to the system, operators no longer need to physically monitor each machine. Instead, all equipment statuses can be unified in the system, enabling a single person to manage multiple machines efficiently. This saves manpower and time costs.
When an issue arises, the system provides immediate alerts and facilitates quick reporting, reducing response times. Additionally, the system consolidates production line utilization data, providing management with accurate, real-time insights to make informed decisions and improve Overall Equipment Effectiveness (OEE).
By adopting this solution, factories can accelerate their transition to smart manufacturing and digital management, improving operational efficiency and competitiveness.
Improve Production Line Efficiency
Enhance Equipment OEE
Reduce Labor and Time Costs
Reduce Response Time to Issues
Make Timely and Accurate Decisions
Upgrade Your Factory to a Smart Factory
Applications
Suitable for Various Equipment with Indicator Lights
For example: Semiconductor industry, automotive manufacturing, petrochemical plants, power companies, food factories, pharmaceutical manufacturing, laboratories, traditional processing plants, stamping plants, textile mills, paper mills, printing factories, etc.
Applications
Objects of use
1. Equipment operators
When one person manages multiple equipments, it is necessary to avoid failure to timely discover when equipment abnormalities or machines are idle.
It is convenient to uniformly calculate the utilization rate and display abnormal equipment in real time.
2. Factory managers
Can master the time management of factory equipment, such as: operation time, downtime, maintenance time, operation test, etc.
Can trace the working time of the factory and shorten the idleness of the production line.
Performance Cases
Other utilization rate related
